BLIND FLANGES
Our blind flanges are crafted with precision to ensure a tight seal and robust performance. Ideal for applications where sealing pipe ends is crucial, our flanges come in various sizes and materials to meet your specific needs.
Blind disk or flanged pipe plug is also called asBlind flange is like a flange cover. To seal the pipe opening Blind flange hasno holes in the center. The function is the same for both pipe plug and pipecap. The major difference is the blind flange is a detachable equipment, easyto replace and do maintenance.
Major Functionsof blind flange and where it is used
The major function of blind flange is to separate theproduction medium which is to prevent the shut-off valve closely and tightlyand to affect production and avoid causing accidents.
The blind flange is placed in locations where itrequires isolation such as the equipment nozzle which is located between thefront and rear of the shut-off valve or between two flanges. It is highlyrecommended to be used and for single use parts usually common round blindflange are single-use parts such as pressing and purging.
There are different manufacturing Types and Costs in Blind flange
There are four types which are Forging, casting andforging, medium plate cutting and casting. The costliest is Forging products,the second expensive is middle plate cutting and the last and cheapest iscasting and forging and the worst compared to other is casting type.
Forging and medium plates are the best qualityproducts whereas casting and forging are a bit lower quality compared toothers.
Casting Blind Flange
The casting flange is accurate in shape and it has asmall processing capacity along with low cost but the casting defects are therein air hole crack inclusions. The streamline is worse if it’s a cutting partand the streamline of the internal casting part is bad.
Forging Blind Flange
Compared to cast flange, the forge blind flange haslower carbon content and is not easy to rust. Compared to cast flange theforging has a better streamlined shape, denser structure and better mechanicalproperties.
The forging cast is more expensive than the castingflange and if the forging process is improper then the grain will be uneven andlarge which will cause hardening cracks on the materials.
When it comes to withstanding higher shear and tensileforce Forging is better than castings.
To satisfy the needs of varied clientele, the series is offered in a range of thicknesses. The carbon percentage of these carbon steel blind flanges ranges from 0.25% to 0.60%. The enormous density of carbon and manganese results in a product with great manufacturing and flexibility. Flanges are produced and certified by Pioneer Forge India to fulfil high standards of quality. One of our most popular products is blind flanges. Additionally, we stock Stainless Steel Blind Flanges. As a top manufacturer of stainless steel blind flanges, we offer these flanges in a variety of stainless steel varieties. Grades 304, 316, and duplex are some of the materials used for flange operations most frequently.
Blind Flange Specification
View Class 150 to 2,500 SS Blind Flange dimensions and price list, manufacturer of ASTM A182 F304 Blrf Flange in India
| Blind Flange Size Range we produce |
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|---|---|
| Blind Flange DIN Pressure rating | 6Bar 10, 16, 25, 40 and PN6 PN10 PN16 PN25 PN40, PN64 |
| Blind Flange JIS Pressure Class | 5K, 10, 16 20, 30, 40, 63 |
| UNI ratings of Blind Flange | 6Bar, 10, 16, 25, 40 |
| EN ratings of Blind Flange | 6Bar, 10, 16, 25, 40 |
| Most common manufacturing types | Threaded, Screwed, Plate, Forged |
| Test Certificates we provide with each Blind Flange order |
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| Production technique |
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Class and Pressure Rating of Blind Flange
Manufacturing Blank Flange in various material such as SS, Titanium, Carbon Steel, Alloy Steel, Ductile Iron, and High Nickel Alloys
| Class 150 ASTM A182 F304 Blind Flange | Carbon steel ANSI B16.5 150 Blind Flange |
| Carbon steel Class 300 Blind Flange | Alloy steel Rtj 1500 Blind Flange |
| Class 1500 ASTM A350 LF2 Blind Flange | ASTM A182 F316 Ring Type Joint |
| Low alloy Class 600 Blind Flange | Stainless steel Flat Face Blind Flange |
| Class 900 ASTM A182 Gr F11 Blind Flange | ASTM A105 Blind Flange |
| Alloy steel Class 2500 Blind Flange | Carbon Steel ASTM A181 Rtj 900 Blind Flange |
| Pn16 ASTM A182 F316 Blind Flange | ASTM A350 LF1 Rtj Blind Flange |
| Stainless steel Pn10 Blind Flange | Carbon steel Threaded Blind Flange |
| Pn40 ASTM A105 Blind Flange | ASTM A182 F1 Jis 5k Blind Flange |
| Pn 160 Carbon Steel ASTM A181 Blind Flange | Jis B2220 ASTM A182 F304 Blind Flange |
| ASTM A350 LF1 Pn 64 Blind Flange | Jis 10k Carbon steel Blind Flange |
| A182 Grade F5 Dn150 Pn16 Blind Flange | ASTM A350 LF2 Din 2633 Blind Flange |
| ASTM A182 F1 Din 2527 Blind Flange | Din 2576 Low alloy Blind Flange |
| ASTM A182 F304 Din En 1092-1 Blind Flange | ASME B16.5 CL 300 ASTM A182 Gr F11 Blind Flange |
SPECIFICATION CHART OF BLIND FLANGES
| Size | 1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000 |
| Standards | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
| Pressure Rating ANSI | Class 150, Class 300, Class 400, Class 600, Class 900, Class1500, Class 2500 |
| Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| UNI | 6Bar 10Bar 16Bar 25Bar 40Bar |
| EN | 6Bar 10Bar 16Bar 25Bar 40Bar |
| Coating | Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized |
| Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
| Production Technique | Forged, Heat treated and machined |
| Connect Type/ Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF) |
| Special design | As per your drawing
AS, ANSI, BS, DIN and JIS |
| Test | Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector |
| Equipment | Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc |
| Material | Inconel Blind Flange, Incoloy Blind Flange, Monel Blind Flange, Hastelloy Blind Flange, Copper Nickel Blind Flange, Alloy 20 Blind Flange, Nickel Alloy Blind Flange, AISI 4130 Blind Flange, Titanium Blind Flange, Brass Blind Flange, Stainless Steel Blind Flange, Duplex Steel Blind Flange, Super Duplex Blind Flange, SMO 254 Blind Flange. |
| Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175 | |
• JIS B2220 5K Groove & Tongue Flange • 150 LBSGroove & Tongue Flange• ANSI B16.47 Series Groove & Tongue Flange • EN 1092-1 Type 01 Groove & Tongue Flange • GOST 12820-80 Groove & Tongue Flange • BS 10 Table D Groove & Tongue Flange • 600 LBSGroove & Tongue Flange • 900 LBS Groove & Tongue Flange • 1500 LBS Groove & Tongue Flange







