BLIND FLANGES

Our blind flanges are crafted with precision to ensure a tight seal and robust performance. Ideal for applications where sealing pipe ends is crucial, our flanges come in various sizes and materials to meet your specific needs.

Blind disk or flanged pipe plug is also called asBlind flange is like a flange cover. To seal the pipe opening Blind flange hasno holes in the center. The function is the same for both pipe plug and pipecap. The major difference is the blind flange is a detachable equipment, easyto replace and do maintenance.

Major Functionsof blind flange and where it is used

The major function of blind flange is to separate theproduction medium which is to prevent the shut-off valve closely and tightlyand to affect production and avoid causing accidents.

The blind flange is placed in locations where itrequires isolation such as the equipment nozzle which is located between thefront and rear of the shut-off valve or between two flanges. It is highlyrecommended to be used and for single use parts usually common round blindflange are single-use parts such as pressing and purging.

There are different manufacturing Types and Costs in Blind flange

There are four types which are Forging, casting andforging, medium plate cutting and casting. The costliest is Forging products,the second expensive is middle plate cutting and the last and cheapest iscasting and forging and the worst compared to other is casting type.

Forging and medium plates are the best qualityproducts whereas casting and forging are a bit lower quality compared toothers.

Casting Blind Flange

The casting flange is accurate in shape and it has asmall processing capacity along with low cost but the casting defects are therein air hole crack inclusions. The streamline is worse if it’s a cutting partand the streamline of the internal casting part is bad.

Forging Blind Flange

Compared to cast flange, the forge blind flange haslower carbon content and is not easy to rust. Compared to cast flange theforging has a better streamlined shape, denser structure and better mechanicalproperties.

The forging cast is more expensive than the castingflange and if the forging process is improper then the grain will be uneven andlarge which will cause hardening cracks on the materials.

When it comes to withstanding higher shear and tensileforce Forging is better than castings.

To satisfy the needs of varied clientele, the series is offered in a range of thicknesses. The carbon percentage of these carbon steel blind flanges ranges from 0.25% to 0.60%. The enormous density of carbon and manganese results in a product with great manufacturing and flexibility. Flanges are produced and certified by Pioneer Forge India to fulfil high standards of quality. One of our most popular products is blind flanges. Additionally, we stock Stainless Steel Blind Flanges. As a top manufacturer of stainless steel blind flanges, we offer these flanges in a variety of stainless steel varieties. Grades 304, 316, and duplex are some of the materials used for flange operations most frequently.

Blind Flange Specification

View Class 150 to 2,500 SS Blind Flange dimensions and price list, manufacturer of ASTM A182 F304 Blrf Flange in India

Blind Flange Size Range we produce
  • 1/2″ to 48″
  • 15 – 1200NB
  • DN10~DN5000 or special sizes
Blind Flange DIN Pressure rating 6Bar 10, 16, 25, 40 and PN6 PN10 PN16 PN25 PN40, PN64
Blind Flange JIS Pressure Class 5K, 10, 16 20, 30, 40, 63
UNI ratings of Blind Flange 6Bar, 10, 16, 25, 40
EN ratings of Blind Flange 6Bar, 10, 16, 25, 40
Most common manufacturing types Threaded, Screwed, Plate, Forged
Test Certificates we provide with each Blind Flange order
  • EN 10204/3.1B
  • Certified mill test report
  • 100% Radiographic Testing (RT)
  • Third Party Inspection
Production technique
  • Forged, Shot Blasted, Normalised, Annealed, Heat treated, machined

Class and Pressure Rating of Blind Flange

Manufacturing Blank Flange in various material such as SS, Titanium, Carbon Steel, Alloy Steel, Ductile Iron, and High Nickel Alloys

Class 150 ASTM A182 F304 Blind Flange Carbon steel ANSI B16.5 150 Blind Flange
Carbon steel Class 300 Blind Flange Alloy steel Rtj 1500 Blind Flange
Class 1500 ASTM A350 LF2 Blind Flange ASTM A182 F316 Ring Type Joint
Low alloy Class 600 Blind Flange Stainless steel Flat Face Blind Flange
Class 900 ASTM A182 Gr F11 Blind Flange ASTM A105 Blind Flange
Alloy steel Class 2500 Blind Flange Carbon Steel ASTM A181 Rtj 900 Blind Flange
Pn16 ASTM A182 F316 Blind Flange ASTM A350 LF1 Rtj Blind Flange
Stainless steel Pn10 Blind Flange Carbon steel Threaded Blind Flange
Pn40 ASTM A105 Blind Flange ASTM A182 F1 Jis 5k Blind Flange
Pn 160 Carbon Steel ASTM A181 Blind Flange Jis B2220 ASTM A182 F304 Blind Flange
ASTM A350 LF1 Pn 64 Blind Flange Jis 10k Carbon steel Blind Flange
A182 Grade F5 Dn150 Pn16 Blind Flange ASTM A350 LF2 Din 2633 Blind Flange
ASTM A182 F1 Din 2527 Blind Flange Din 2576 Low alloy Blind Flange
ASTM A182 F304 Din En 1092-1 Blind Flange ASME B16.5 CL 300 ASTM A182 Gr F11 Blind Flange

 

SPECIFICATION CHART OF BLIND FLANGES

Size 1/2″ (15 NB) to 48″ (1200NB) DN10~DN5000
Standards ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092
Pressure Rating ANSI Class 150, Class 300, Class 400, Class 600, Class 900, Class1500, Class 2500
Pressure Calculation in DIN 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64
UNI 6Bar 10Bar 16Bar 25Bar 40Bar
EN 6Bar 10Bar 16Bar 25Bar 40Bar
Coating Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized
Test Certificates EN 10204/3.1B
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc
Production Technique Forged, Heat treated and machined
Connect Type/ Flange Face Type Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF)
Special design As per your drawing

AS, ANSI, BS, DIN and JIS
15 NB (1/2″) to 200 NB (8″)
Equal and Reducing Configurations

Test Direct-reading Spectrograph, Hydrostatic testing machine, X-ray detector, UI trasonic flaw detector, Magnetic particle detector
Equipment Press machine, Bending machine, Pushing Machine, electric bevelling machine, Sand-blasting machine etc
Material Inconel Blind Flange, Incoloy Blind Flange, Monel Blind Flange, Hastelloy Blind Flange, Copper Nickel Blind Flange, Alloy 20 Blind Flange, Nickel Alloy Blind Flange, AISI 4130 Blind Flange, Titanium Blind Flange, Brass Blind Flange, Stainless Steel Blind Flange, Duplex Steel Blind Flange, Super Duplex Blind Flange, SMO 254 Blind Flange.
Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175

• JIS B2220 5K Groove & Tongue Flange • 150 LBSGroove & Tongue Flange• ANSI B16.47 Series Groove & Tongue Flange • EN 1092-1 Type 01 Groove & Tongue Flange • GOST 12820-80 Groove & Tongue Flange • BS 10 Table D Groove & Tongue Flange  • 600 LBSGroove & Tongue Flange • 900 LBS Groove & Tongue Flange • 1500 LBS Groove & Tongue Flange

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